IAI Servo Presses. Incredible Accuracy with 2Kg to
Five Tonne Push Force.
IAI RCS3 Electrical Actuators are a great solution for your Servo Press applications, especially in Automotive and Food and Beverage manufacturing. Easy to program with speeds of up to 200mm/second and amazing repeatability, IAI provides a flexible solution that traditional pneumatic alternatives simply cannot match.
Programmed Pressure
Automated assembly and joining work is becoming increasingly important for electrical engineering, precision mechanics or mechanical engineering companies. If you are looking for precise press-fitting, joining, crimping, fastening or even riveting, an electrically driven servo press can provide a level of control and precision that pneumatic alternatives can't match.
All IAI servo presses have a 240V servo motor and a high-resolution battery-free absolute encoder. The thrust forces are between 200N (2Kg) and 50kN (5 tonnes) with a stroke length between 100mm and 520mm. For some models, the thrust time is unlimited.
The SCON control system, which matches the servo press actuator, is supplied with pre-configured press programs. Aas well as the standard features, they can also be modified and combined as desired.
Precise Press Processes
The force control required for precise press processes is provided by a load cell on the thrust rod tip. This load cell makes highly-precise positioning control possible, which means easy pressing force adjustment and position control. The repeat accuracy is +/- 0.01 mm.
The application software offers two selectable control modes: speed control and force control. In addition, the stopping method can be chosen from four-stop conditions; position, stroke, load or incremental load.
Incredible Accuracy with 2Kg to 5 Tonne Push Force
There is a choice of 8 models in the IAI RCS3 series, giving a wide range of push force options, for different manufacturing applications. From 2Kg push force to a massive 5 tonnes, all with a repeat accuracy of +/- 0.01mm, you should be able to find a solution to perfectly suit your needs.
High-resolution Battery-less Absolute Encoders
The new IAI servo presses of course have high-resolution battery-less absolute encoders. So, the new product series embodies all the advantages of this technology: no need for homing operations or home sensors, no battery maintenance and problem-free restart after emergency stops.
Controller with Preconfigured Press Programs
The servo press' SCON controller has interfaces for all commercially available field bus networks, including PROFINET, CC-Link or Ethernet/IP. The comprehensive application software offers a total of eight different press assembly processes with a spectrum of press movements.
In positioning mode, the positions (target position, speed, acceleration, etc.) can be easily specified in the controller, using corresponding position numbers. For axis operation, each number can be specified externally via in/output signals.
In addition, there is a variety of integrated preventive maintenance functions. These include a warning signal for detecting motor overload. The controller also monitors temperature fluctuations in the motor and records the cycle count and stroke passed to help you monitor maintenance cycles.
Looking for More Information? We Can Help With That...
If you are interested in IAI Electrical Actuators for your Servo Press applications or have any questions about the IAI RoboCylinder product range, we are here to help. As the UK's only supplier of IAI products, no one knows more about their product range, so call us on 01254 685900 or send your details below and start making your production process more efficient.
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